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Rajkot · Morbi · Jamnagar

ERP Software for Rajkot, Morbi and Jamnagar Manufacturers

Manufacturing ERP for Saurashtra’s foundries, pump and engine-part makers, machine-tool builders, brass-part exporters and ceramic plants – castings by heat, machining job work, multi-level BOMs, quality, exports and GST in one system, implemented remotely with on-site visits.

✓ Heat number and MTC from melt to dispatch   ✓ Machining and plating job work with ITC-04

Foundry and machine shopSample data
Tejaxo Manufacturing · Rajkot unit (sample)
Castings poured today
1,240
At machining vendors
3,600 pcs
Rejection
2.1%
Open orders
Product A · casting + machining · Tejaxo Customer800 pcs
Product B · export under LUT5,000 pcs
WhatsApp alert
Heat H-1187 rejected at incoming QC - 4 dependent orders flagged
Illustration with sample data

What Saurashtra manufacturers tell us

Many small steps, many vendors, thin margins

A Rajkot casting or pump part may pass through the foundry, two or three machining vendors and a plating shop before it reaches the customer. When heats, vendor challans and costs are tracked in registers and Tally, nobody can say which batch went where, or what an order really earned.

Castings lose their heat number

After fettling and machining, nobody knows which melt a part came from.

Parts scattered at vendors

Machining and plating vendors are followed up by phone.

Real cost unknown

Order profit is guessed from the selling price, not from material and machine time.

Tally is not enough

Stock, production and job work live outside the accounting books.

Saurashtra industrial areas

Built for the way Rajkot, Morbi and Jamnagar manufacture

We work with units across the Saurashtra industrial belt. Typical work in each area:

Aji, Bhaktinagar and Lodhika GIDC (Metoda)

Foundries, pump and motor parts, diesel-engine parts and machine tools.

Shapar-Veraval

Castings, forgings, auto and agricultural-equipment parts.

Morbi

Ceramic and sanitaryware plants, clocks and packaging suppliers.

Jamnagar (Shankar Tekri, Dared)

Brass parts makers and exporters, and engineering units.

How we work with Saurashtra units

From the first study to go-live at your unit

01 · Online study

We map your products, BOMs, vendors, quality checks and accounts over video calls.

02 · Pilot on your data

Your items, BOMs, vendors and open orders; a live month alongside your current books.

03 · Go-live and training

Stores, production, QC, dispatch and accounts trained, with on-site visits for go-live.

04 · Support

Remote support every day from our team, with planned on-site visits.

What Saurashtra units use most

Tejaxo ERP for Rajkot, Morbi and Jamnagar

Heat number and MTC

The heat number and mill test certificate stay with the lot from receipt or melt to the finished part and invoice.

Job work with ITC-04

Castings out for machining, plating or painting on returnable gate passes, with pending quantity, ageing, charges and ITC-04.

Multi-level BOM

Pumps, valves and machines as expandable BOM trees, scaled to the build quantity.

Machine capacity

Machines required vs available for the month, by machine type, before the shop floor is overloaded.

Quality and PPM

Incoming and in-process inspection with a reason for every rejection, PPM and defect Pareto.

Work-order costing

Material at the issued batch rate, machine and labour time and overhead, against the invoice value.

Exports

Export invoices under LUT or with IGST, shipping bill, BRC and forex for brass and engineering exporters.

Moving from Tally

Masters, vouchers and GST data can stay in sync with Tally during the move.

Real Tejaxo ERP screens

What it looks like in Tejaxo ERP

Tejaxo ERP BOM tree screen showing levels L1 to L3
Multi-level BOM tree with level badges, sub-assemblies and nature of each component in Tejaxo ERP (data hidden)
Tejaxo ERP returnable gate pass reconciliation dashboard with pending and closed challans
RGP reconciliation board in Tejaxo ERP: material sent, received, scrap and pending with the job worker, per challan (data hidden)

For the owner

Orders, vendors and margins on one screen

See open orders, what is lying with each vendor, rejections by heat and the profit of every work order together. Purchase orders are approved on WhatsApp, and Tejaxo AI answers questions in plain language.

Vendor pendency

What is with which vendor, and for how long.

Margin per order

Actual cost against the invoice, order by order.

Full audit trail

Every entry and approval recorded.

Reports owners use

1000+ ready reports, including

Job-work pendency and ITC-04 · lot trace to the heat number · rejections by heat, vendor and defect · machine load by machine type · work-order P/L · export register and BRC pending · receivables ageing · GST registers – plus live dashboards and Power BI.

Where we work

Also in Gujarat

We also support chemical plants in Vapi, Ankleshwar and Dahej and units in Ahmedabad, Vadodara and Surat, and implement on-site or remotely anywhere in India. Our office is in Palwal, near Delhi NCR.

Related: ERP for forging and castings · job work software · multi-level BOM tree · ERP for machinery · export invoicing

FAQ

Questions Rajkot, Morbi and Jamnagar manufacturers ask

Our office is in Palwal, Haryana. We study and implement remotely over video, visit your unit for go-live and key milestones, and support you remotely every day.

Yes. The heat number and MTC entered at receipt or melt stay with the lot through issue, machining, job work and dispatch, so a part can be traced back to its melt.

Yes. Each vendor gets a job work order and returnable gate passes; the system shows what is pending with each vendor, for how long, and prepares ITC-04.

No. Tejaxo can keep masters, vouchers and GST data in two-way sync with Tally, so you can move step by step.

Yes. Work-order costing adds material at the rate of the batch actually issued, machine and labour time and overhead, against the invoice value.

Yes. Export invoices under LUT or with IGST, with shipping bill, BRC and forex gain or loss recorded against each order.

Book a free online study for your unit

Book a free demo at your plant or online. The second demo runs on your own items and customers.

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