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Vapi · Ankleshwar · Dahej · Bharuch

ERP Software for Chemical Plants in Vapi, Ankleshwar and Dahej

Manufacturing ERP for the chemical, dyes and intermediates, API and polymer plants of South Gujarat – recipes and batches, yield and losses, quality, toll processing, exports and SEZ, with Tejaxo SCADA and Tejaxo Logger on the plant floor. Implemented remotely with on-site visits.

✓ Batch, recipe and yield control built in   ✓ Tejaxo SCADA for batch process plants

Batch controlSample data
Tejaxo Manufacturing · Ankleshwar plant (sample)
Batches running
6
Yield vs standard
96.4%
Awaiting QC
3
Today on the floor
Product A · batch B-0412 · reactor R2Step 5 of 9
Product B · batch B-0415 · dryingQC sample
WhatsApp alert
Batch B-0409 yield 91% - below standard, loss reason requested
Illustration with sample data

What plant heads in South Gujarat tell us

Batches, yields and paperwork that never stop

A chemical plant runs many products through the same reactors, each with its own recipe, yield and quality checks. When batch sheets are on paper, recipes live in Excel and export papers in another file, losses are found at month-end and every audit means hours of searching.

Batch sheets on paper

Charges, samples and step times are written up by hand.

Yield losses found late

Below-standard batches are noticed only in the monthly stock report.

Recipe versions in Excel

Nobody is sure which version ran on which batch.

Exports and SEZ by hand

LUT, shipping bills and BRCs are tracked in spreadsheets.

South Gujarat industrial estates

Built for the Golden Corridor's chemical plants

We work with plants across the GIDC estates of South Gujarat. Typical work in each area:

Vapi GIDC and Sarigam

Dyes, pigments and intermediates, specialty chemicals, paper and packaging units.

Ankleshwar and Panoli GIDC

Chemicals, pharmaceutical intermediates and APIs, agrochemicals.

Dahej (PCPIR and SEZ) and Jhagadia

Larger chemical and petrochemical plants, export and SEZ units.

Bharuch, Valsad and Surat

Polymers, engineering suppliers and plants serving the chemical belt.

How we work with Gujarat plants

From the first study to go-live at your plant

01 · Online study

We map your products, recipes, batch steps, quality checks and exports over video calls.

02 · Pilot on your data

Your items, recipes as BOMs, parties and open orders; a live month.

03 · Go-live and training

Planning, stores, production, QC, export and accounts trained, with on-site visits for go-live.

04 · Support

Remote support every day from our team, with planned on-site visits.

What chemical plants use most

Tejaxo ERP for Vapi, Ankleshwar and Dahej

Recipes as BOMs

Each product’s recipe is a BOM scaled to the batch size, so every batch shows what was charged.

Batch-wise stock

Batches with lot size from receipt to dispatch, FIFO batch issue and batch traceability forward and backward.

Yield and losses

Yield against standard and losses per batch, flagged the same day.

Quality

Incoming and in-process inspection, accept / reject with a reason, PPM and defect analysis.

Tejaxo SCADA

Recipe-driven batch execution with live plant graphics, alarms, trends and a complete electronic batch record.

Tejaxo Logger

Temperature and process instruments over Modbus RTU, with trends and audit-ready reports.

Toll processing

Customer material received and processed as inward job work, with pending quantity and returns.

Exports and SEZ

Export invoices under LUT or with IGST, SEZ invoicing, shipping bill, BRC and forex.

Real Tejaxo ERP screens

What it looks like in Tejaxo ERP

Tejaxo SCADA plant overview graphic with batch tanks, reactors and glycol lines
Tejaxo SCADA plant overview: batch tanks, reactors, valves and pumps on a live plant graphic (data hidden)
Tejaxo Logger report screen with eight temperature channels and MKT and F0 buttons
Tejaxo Logger channel report with minimum, maximum and average values and MKT / F0 functions (data hidden)

For the owner

Every batch, every plant, one screen

See batches running, yield against standard, stock by batch and export orders pending together. Approvals happen on WhatsApp, and Tejaxo AI answers questions in plain language.

Yield by batch

Below-standard batches the same day.

Plant-wise MIS

Output, stock and margin by plant and together.

Full audit trail

Every entry and approval recorded.

Reports owners use

1000+ ready reports, including

Yield and losses by batch and product · batch-wise stock and ageing · batch trace from raw material to dispatch · QC results and rejections · export register, shipping bill and BRC pending · SEZ register · work-order P/L · GST registers – plus live dashboards and Power BI.

Where we work

Also for Gujarat and beyond

We also support plants in Ahmedabad, Vadodara and Surat, and implement on-site or remotely anywhere in India. Plant automation for batch plants: Tejaxo Automation. Our office is in Palwal, near Delhi NCR.

Related: ERP for chemicals · ERP for pharma · Tejaxo SCADA · export and SEZ invoicing · toll / inward job work

FAQ

Questions chemical plants in South Gujarat ask

Our office is in Palwal, Haryana. We study and implement remotely over video, visit your plant for go-live and key milestones, and support you remotely every day.

Yes. Each recipe is kept as a BOM scaled to the batch size, and the batch records which materials and lots were charged.

Yes. Yield against standard and losses are recorded per batch, so below-standard batches show up the same day.

Yes. Tejaxo SCADA runs recipe-driven batch execution with live plant graphics, alarms, trends and an electronic batch record. Valves and interlocks stay with your controller or DCS.

Yes. Customer material is received and processed as inward job work, with pending quantity, returns and the trail of every movement.

Yes. Export invoices under LUT or with IGST, SEZ invoicing with or without IGST, shipping bill, BRC and forex gain or loss.

Book a free online study for your plant

Book a free demo at your plant or online. The second demo runs on your own items and customers.

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