Production planning & MRP
Turn orders into a production plan, see machine load before it becomes a delay, and let MRP raise requisitions for exactly what is short – connected to purchase, stock, quality and costing in one ERP.
✓ Pilot month on your own items and BOMs ✓ On-site or remote, across India
Why plans fail
Orders, stock and open work orders are copied into Excel and are out of date the next morning.
The job is ready to start but one item was never ordered.
Too many jobs on one machine type and nobody sees it until delivery dates slip.
Material, machine time and labour per order are known only after dispatch.
How planning works in Tejaxo ERP
Daily or monthly sales plan from orders and forecasts.
Demand plus safety stock, minus finished stock and open work orders.
Material needed from the multi-level BOM; requisitions raised for the shortfall.
Created line-wise from sales orders, or for stock.
Scheduled forward on each machine’s working hours.
Material issued batch-wise first in first out; output, scrap and OEE recorded.
Work-order cost and profit from material, machine time, labour and overhead.
Features
Any product as an expandable BOM tree, scaled to the planned quantity; drawing and BOM data from AutoCAD into item masters.
Shortages worked out from BOM, stock and open orders, and raised as requisitions that flow to purchase orders with approvals.
Job cards scheduled forward on each machine’s hours, so the plan respects real capacity.
Machines needed vs available per machine type for the month (up to 20 machine types), with shortfall, spare and load %.
Output, rejection and scrap on production entry; OEE, utilisation, MTBF / MTTR and scrap-yield reports.
Batch numbers carried from purchase to invoice, forward and backward.
Operations at outside vendors on returnable gate passes, with pending, ageing and ITC-04.
Material at its receipt rate, machine minutes, labour and overhead per work order, against the invoiced value.
For the owner
See order backlog, today’s and this month’s dispatches, and which orders are short of material. Ask Tejaxo AI in plain language – “which orders will miss their date this week?” – and approve purchase requisitions on WhatsApp.
Industries
Used for discrete and batch manufacturing: machinery and equipment, forging, auto components, packaging, chemicals, pharmaceuticals and food processing. On-site and remote implementation across India, with fast on-site support in Delhi NCR.
Related: inventory management for manufacturing · ITC-04 filing from your ERP · ERP guide for small manufacturers
FAQ
Software that turns orders and stock into a production plan: what to make, how much, on which machine and when – and what material must be bought or issued for it.
MRP (material requirements planning) works out the material needed for planned production from the BOM, subtracts what is in stock or already ordered, and raises requisitions for the shortfall.
A sales plan becomes a master production schedule (demand plus safety stock, minus finished stock and open work orders). Work orders are created line-wise from sales orders or for stock, and job cards are scheduled forward on each machine’s hours.
Yes. Plant capacity planning works out the machines needed per machine type for the month from work orders, cycle time per piece and finished stock, and compares them with the machines available, with load %.
Yes. Requisitions flow to purchase orders, material is issued batch-wise first in first out, output and scrap are recorded on production entry, and work-order costing shows the real cost and profit of each order.
Yes. You can start with planning, stock and purchase, run a pilot month on your own items and BOMs, and add modules as you grow.
Book a free demo. The second demo runs on your own items, BOMs and orders.
Tejaxo ERP is a scalable enterprise resource planning solution designed to help businesses automate operations, improve efficiency, and gain real-time insights. We empower organizations with secure, customizable, and growth-ready ERP solutions.
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Email: info@tejaxo.com
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