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Core ERP
Sales & automation
Discrete manufacturing
Haryana belt
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Tejaxo Technologies
Packaging industry ERP
Built for corrugated box, duplex carton and paper packaging plants: reel-to-carton traceability, machine-wise planning, wastage control and job-wise margins in one system, with approvals on WhatsApp.
✓ On-site or remote implementation ✓ Second demo on your own items ✓ Support across India
Where packaging plants lose money
Packaging runs on thin margins and short lead times. Most of the loss is invisible until month-end: reels that do not match the books, wastage nobody recorded, and jobs costed after they have already been dispatched.
Which reel, which GSM, how many kilos left – found only by walking the godown.
Trim, setup and rejection losses are known only when the month closes.
Job margins are worked out in Excel after the goods have left.
Machine schedules are changed by phone and nobody sees the knock-on delay.
One continuous flow
Quotation from price lists; the customer gets a branded PDF.
Delivery schedule per line, so urgent orders are visible early.
Work order split into machine-wise job cards on each machine’s hours.
Reels and materials issued batch-wise, first in first out.
Output, wastage and OEE recorded at the machine.
Accepted and rejected quantity with a reason; only accepted stock moves on.
Packing slip, GST invoice and receipt, each pulled from the step before.
Built for packaging shop floors
Reels received and stocked batch-wise with reel number, GSM, BF, width and weight, issued first in first out, with reel-to-carton traceability; flexible-packaging rolls with kg-metre conversion. Stock ageing, ABC / FSN and re-order levels for boards, inks, adhesives and stitching wire.
Master production schedule from orders and stock; job cards scheduled forward on each machine’s hours; machines needed vs available with load % for the month.
Output, scrap and rejection recorded per job and machine. OEE, utilisation, MTBF / MTTR and scrap-yield reports show where material and time are lost.
Box cost calculated from ply, GSM and box size for 3, 5 and 7 ply boards, BOM tree scaled to the order quantity and margin analysis per item and customer, so quotes rest on real numbers. See how the paper weight of a corrugated box is calculated, or try the free corrugated box calculator.
Gate entry, GRN and incoming quality, with the vendor bill 3-way matched to PO and receipt; one-click debit note for short or rejected quantity.
Printing, lamination or die-cutting done outside goes on a returnable gate pass; pending material, ageing and ITC-04 come from the same records.
Delivery schedules per order line, day-wise dispatch plan, OTIF and dispatch turnaround reports, packing slip to GST invoice.
The whole plant on one screen, approvals in one tap and alerts on WhatsApp – wastage, low reel stock, pending purchase orders.
Tasks and approvals
Packaging teams lose hours chasing approvals and follow-ups. In Tejaxo ERP each pending item lands with the right person: purchase orders waiting for approval, customer follow-ups, jobs behind schedule and quality holds – on screen and on WhatsApp.
Purchase orders and other approvals in one list, approved in one click.
Moving an enquiry to the next stage creates the next task and notifies the owner of it.
WhatsApp alerts for delays, wastage and low stock, with the full trail of who did what and when.
Packaging types
Reports owners use
Order backlog and day-wise schedule · OTIF and dispatch turnaround · reel and stock ageing · scrap and yield · OEE and machine utilisation · margin by item and customer · vendor rating and price trends · GST registers – plus live dashboards and Power BI.
Corrugated box plants
Incoming reels are tested (GSM, burst, bursting factor, RCT) before they are accepted. A Process Plan for each customer and product holds the box design and the paper for every layer, and calculates the deckle, cutting size, boards and layer weights. The Job Card turns the sales order into a paper request with standard wastage, paper is issued against the job, and every stage – corrugation, printing, stitching or gluing, bundling and dispatch – is recorded as its own production entry with good output, rejection and downtime by reason.
Read more: corrugated box production in ERP · reel inward inspection ·corrugated box paper weight calculation · free corrugated box calculator
Where we work
Tejaxo implements on-site and remotely for packaging plants anywhere in India. From our Palwal office the team reaches Faridabad, Ballabhgarh, Bawal, Rewari, IMT Manesar, Bhiwadi, Neemrana, Noida and Sahibabad within hours. See how Tejaxo works in Faridabad, compare AI ERP with a traditional ERP, or try the interactive demo.
FAQ
One system that runs a packaging plant from enquiry to cash: quotations and sales orders with delivery schedules, reel and material stock, machine-wise job planning, production and wastage, quality, dispatch, GST invoicing and accounts.
Yes. Reels are received and stocked batch-wise with their GSM and BF, issued first-in-first-out to jobs, and traced from reel to finished carton.
Yes. Tejaxo ERP is used for corrugation and duplex carton operations, including 3, 5 and 7 ply boxes: reel-to-carton traceability, machine-wise job cards, wastage and rejection control, and job-wise margins.
Yes. Box cost is calculated from ply, GSM and box size, so quotations and job margins are based on the actual board used.
Yes. Flexible packaging units – laminates, pouches and rolls – are supported, including kg-metre conversion, so material can be bought by weight and used and billed by length.
Yes. Material sent for job work goes out on a returnable gate pass, comes back against it, and the ITC-04 report is prepared from the same records.
Yes. Items, customers, vendors and opening balances are moved, and the second demo runs on your own items and customers, so you see your own data before you decide.
Yes. Tejaxo supports plants across India, on-site and remotely, with fast on-site support in Faridabad, Palwal, Bawal, Manesar, Bhiwadi, Noida and the rest of Delhi NCR.
Book a free demo at your plant or online. The second demo runs on your own items and customers.
Manufacturing ERP with AI, WhatsApp approvals and SCADA / IIoT - designed, built, implemented and supported by one team since 2017.
Tejaxo Technologies Pvt. Ltd.Product
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