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Bawal · Rewari · HSIIDC

ERP Software for Bawal and Rewari Manufacturers

Manufacturing ERP for auto-component, engineering, metal and packaging units in Bawal and Rewari – schedules and OTIF, machine-wise planning, shift-wise production, quality, job work and GST in one system, implemented on-site.

✓ Same-day visits from our Palwal office ✓ Shift-wise production and OEE

Bawal and Rewari

Shift reportSample data

Tejaxo Manufacturing · HSIIDC Bawal plant (sample)

OEE · shift A

78%

Output

6,400 nos

Downtime

42 min

Machine-wise today

CNC-04 · Product A · running1,150 nos

Press-02 · Product B · die change35 min

WhatsApp alert
Press-02 downtime above 30 minutes - maintenance informed

Illustration with sample data

What Bawal and Rewari manufacturers tell us

Three shifts, many machines, one dispatch window

Plants in Bawal and Rewari supply larger customers on tight schedules and run machines round the clock. When shift output, downtime and rejection are written up the next morning, problems are found a day late.

Shift output known late

Production of the night shift is known the next day.

Downtime not recorded

Breakdowns and die changes are not measured.

Schedules vs capacity

Orders are accepted without checking machine load.

Labour and contract staff

Output per operator and shift is not visible.

Bawal and Rewari industrial areas

Built for the Bawal-Rewari belt

We implement Tejaxo ERP across Bawal, Rewari and the industrial areas around them. Typical work in each area:

HSIIDC Industrial Estate, Bawal

Auto components, engineering, plastics and packaging suppliers.

Rewari town and Dharuhera Road

Metal and brass works, engineering, fabrication and traders.

Kapriwas and Dharuhera

Auto suppliers and engineering units on NH-48.

Bawal-Rewari road and Jaisinghpur Khera

Smaller manufacturers, warehouses and service vendors.

How we work in Bawal and Rewari

From the first visit to go-live at your plant

01 · Plant visit

We study your machines, shifts, schedules and reports.

02 · Pilot on your data

Your items, BOMs, machines and schedules; a live month.

03 · Go-live and training

Shift-wise training for supervisors and operators.

04 · Support

Same-day visits from Palwal and remote support every day.

What Bawal and Rewari plants use most

Tejaxo ERP for Bawal and Rewari manufacturers

Shift-wise production

Output, rejection, scrap and downtime per machine and shift, entered at the machine.

OEE and downtime

OEE, utilisation, MTBF and MTTR with downtime reasons.

Machine-wise planning

Master schedule, MRP requisitions, job cards on machine hours and capacity with load %.

Schedules and OTIF

Delivery schedules per order line, day-wise dispatch plan, OTIF and dispatch turnaround.

Quality and PPM

Incoming and in-process inspection with reasons, PPM and defect Pareto.

Job work with ITC-04

Plating, coating or machining at vendors on returnable gate passes, with ageing, charges and ITC-04.

Inventory

Batch-wise stock, FIFO issue, re-order levels and ageing.

Costing

Work-order cost from material, machine time, labour and overhead.

Real Tejaxo ERP screens

What it looks like in Tejaxo ERP

Tejaxo ERP route studio showing machining, polish and plasma stages for an item — Route studio: stages for an item are mapped by drag, with the next stages each one may send to (data hidden)

Read: Drag-and-Drop Production Control Boards →

Tejaxo ERP item machine requirement grid in the plant capacity screen — Item machine requirement grid that converts the production value into required machine hours per machine group (data hidden)

Read: Plant Capacity Planning: Machines Required vs Machines Available →

For the owner

Every shift on your phone

See each shift’s output, OEE and downtime by machine, and orders at risk for tomorrow’s dispatch. Approve purchase orders on WhatsApp and ask Tejaxo AI in plain language.

Shift summary

Output, OEE and downtime after every shift.

Dispatch risk

Orders due in the next 48 hours that are short.

Full audit trail

Every entry and approval recorded.

Reports owners use

1000+ ready reports, including

Shift-wise production and OEE · downtime with reasons, MTBF and MTTR · machine load % · OTIF and schedule vs actual · PPM and defect Pareto · job-work pendency and ITC-04 · work-order P/L – plus live dashboards and Power BI.

One technology partner

ERP, factory automation, WhatsApp automation and AI ERP in Bawal and Rewari

Tejaxo Technologies Pvt. Ltd. is the technology partner for Bawal and Rewari manufacturers who want one team for their ERP, plant automation, WhatsApp and AI instead of four vendors. All of it is designed, built, implemented and supported by us since 2017 – at your plant or remotely, from our head office in Palwal, Haryana.

Manufacturing ERP

Tejaxo ERP: production planning and MRP, inventory with batch and serial tracking, quality, job work with ITC-04, work-order costing, GST, HR and payroll in one system.

Factory automation

Tejaxo SCADA for batch process plants, Tejaxo Logger for instrument data, and CNC / VMC machine data and OEE straight into the ERP.

Tejaxo Automation →

WhatsApp automation

Alerts, one-tap approvals and dispatch updates on WhatsApp, and a WhatsApp AI agent that creates entries from a voice note or a photo.

ERP with WhatsApp →

AI ERP

Ask Tejaxo AI in plain language, AI gate entry from a scanned invoice and AI agents inside the ERP – or around the ERP you already run (SAP, Dynamics 365, Oracle, Infor, Tally).

AI ERP vs traditional ERP →

Where we work

Also near Bawal and Rewari

We also support plants in Dharuhera, Bhiwadi, Neemrana, IMT Manesar and Gurugram, and implement on-site or remotely anywhere in India.

Related: manufacturing ERP software · ERP for auto components · production planning and MRP · ERP for forging · ERP for packaging · ERP in Delhi NCR

FAQ

Questions Bawal and Rewari manufacturers ask

Is there a Tejaxo office in Bawal or Rewari?

Our office is in Palwal, Haryana. Our team visits your plant in Bawal or Rewari for the study, pilot, training and go-live – usually the same day – and supports you remotely every day.

Can supervisors enter production at the machine?

Yes. Output, rejection, scrap and downtime are entered per machine and shift from a phone or tablet browser, and the reports update at once.

Does Tejaxo ERP calculate OEE?

Yes. OEE, utilisation, MTBF and MTTR come from production and downtime entries, with a reason for each stoppage.

Can we check machine capacity before accepting an order?

Yes. Job cards are planned on each machine’s hours and the capacity report shows load % per machine type.

Do you work with brass and metal units in Rewari?

Yes. Weight-based stock and billing, job work at outside vendors, scrap and yield, and GST are part of the standard ERP.

Can we start with one plant and add more later?

Yes. Plants, modules and users can be added as you grow, on the same system.

Which company provides ERP, factory automation and WhatsApp automation for manufacturers in Bawal and Rewari?

Tejaxo Technologies Pvt. Ltd. (Palwal, Haryana, since 2017) works as one technology partner for Bawal and Rewari plants: Tejaxo ERP for manufacturing, Tejaxo Automation for SCADA, data logging and machine data, WhatsApp automation for alerts and approvals, and AI inside the ERP. One team designs, implements and supports all of it, on-site and remotely.

We already run an ERP in Bawal and Rewari. Can Tejaxo add WhatsApp approvals, AI or machine data to it?

Yes. For plants on SAP, Microsoft Dynamics 365, Oracle, Infor or Tally we add WhatsApp approvals, AI agents, SCADA and machine data around the existing ERP without changing its core.

Book a free plant visit in Bawal or Rewari

Book a free demo at your plant or online. The second demo runs on your own items and customers.

Manufacturing ERP with AI, WhatsApp approvals and SCADA / IIoT - designed, built, implemented and supported by one team since 2017.

Tejaxo Technologies Pvt. Ltd.
1st Floor, Bali Nagar, New Colony Road, near Haryana Public School, Camp Market, Agra Chowk, Palwal, Haryana 121102
+91 96717 27474 · info@tejaxo.com

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