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Tejaxo Technologies
Casting & foundry ERP
Incoming metal with its composition, furnace charge and casting entries, heat- and batch-wise traceability, stage-wise quality, rejection and yield, fettling and machining at vendors, and the real cost of every order – in one ERP for foundries.
✓ Furnace charge to finished casting, heat by heat ✓ On-site or remote, across India
Where foundries lose money
A foundry buys metal by the tonne and sells good castings by the piece. When charge sheets, heat numbers, rejections and runner-riser returns sit in registers, nobody knows the real yield or the cost of a casting until month-end.
What went into each furnace charge is written in a register and never reconciled with stock.
Poured weight, good castings and returns are not compared charge by charge.
Casting defects are counted after fettling or at the customer.
Machining, fettling or painting at vendors is tracked on phone calls.
One continuous flow
Ingots, scrap and alloys received against the PO.
Composition (element details) recorded per lot; accepted and rejected quantity with a reason.
Charge generated from incoming lots and own returns; casting entry with charge details.
Output, rejection and scrap recorded by charge; returns go back to stock.
Machining, fettling or painting at vendors on returnable gate passes.
Stage-wise and final inspection, PPM and defect Pareto.
Packing slip by batch, GST invoice and receipts.
Built for foundries
Element details of incoming metal recorded at material inward, so every lot carries its composition.
Charge generated from issued lots and own returns, with the casting entry linked to the charge.
Heat or charge number carried from receipt through casting, inspection and packing to the invoice – forward and backward, with MTC where the customer asks for it.
Barcode labels printed for each lot; stages entered by scanning on a tablet.
Rejection with a reason, scrap and returns recorded by charge; scrap-yield, PPM, defect Pareto and cost of poor quality.
Machining, fettling, shot blasting or painting at vendors on returnable gate passes, with pending, ageing, charges and ITC-04; stock in pieces billed in kg where needed.
Metal at its receipt rate, machine time, labour and overhead per work order, against the invoiced value.
Delivery schedules per order line, day-wise dispatch plan and OTIF.
Real Tejaxo ERP screens


For the owner
See today’s pours, dispatches, order backlog and rejection trends. Ask Tejaxo AI in plain language – “which charges had the highest rejection this week?” – and approve purchase orders on WhatsApp.
Rejection above the limit flagged before the next pour.
Purchase orders from the action inbox or WhatsApp.
Every entry and approval recorded – who, what and when.
Reports owners use
Charge register and charge-wise yield · heat and batch traceability · rejection, PPM and defect Pareto · scrap and returns · job-work pendency and ITC-04 · work-order P/L · OTIF and schedule vs actual · stock by lot and ageing – plus live dashboards and Power BI.
Where we work
Tejaxo implements on-site and remotely for casting and foundry units anywhere in India, with fast on-site support from our Palwal office across the foundry and engineering clusters of Faridabad, Ballabhgarh, IMT Manesar, Bawal and Bhiwadi. For Saurashtra foundries, see ERP for Rajkot and Morbi.
Related: ERP for forging · heat number traceability · ERP for auto components · ERP for steel coil processing · ERP for manufacturing industries · production planning and MRP · inventory management · interactive demo
FAQ
One system for a foundry: metal purchase with composition, furnace charge and casting entries, rejection and yield, outside processes, inspection, dispatch, GST and accounts.
Yes. The charge is generated from incoming lots and own returns, and the casting entry is linked to the charge, so stock and yield follow each charge.
Yes. The heat or charge number and the incoming lot with its composition are carried through every step to the packing slip and invoice.
Rejection is recorded with a reason, scrap and returns by charge, and scrap-yield, PPM and defect Pareto reports show where metal is lost.
Castings go out on returnable gate passes and come back against them, with pending quantity, ageing, job-work charges and ITC-04.
Yes. Tejaxo works on-site and remotely across India, with fast on-site support in Delhi NCR from our Palwal office.
Book a free demo at your plant or online. The second demo runs on your own items and customers.
Manufacturing ERP with AI, WhatsApp approvals and SCADA / IIoT - designed, built, implemented and supported by one team since 2017.
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