Try: job work, SCADA, GST, Faridabad, pharma
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Core ERP
Sales & automation
Industries
Discrete manufacturing
Process manufacturing
Metal & engineering
Areas we serve
Haryana belt
Beyond the NCR
Resources
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Company
Tejaxo Technologies
Try: job work, SCADA, GST, Faridabad, pharma
Core ERP
Sales & automation
Discrete manufacturing
Process manufacturing
Metal & engineering
Haryana belt
Beyond the NCR
Learn
Tejaxo Technologies
PE & XLPE foam ERP
Granules and additives on formulation, roll-wise and batch-wise stock with barcode labels, machine-wise production with scrap and OEE, lamination and cutting at vendors, and the real cost of every roll and order – in one ERP for foam manufacturers and converters.
✓ Foam manufacturers among our clients ✓ On-site or remote, across India
Where foam plants lose money
Foam is sold by the roll, sheet or piece, but bought as granules by the kilo. When formulations, roll stock and scrap are tracked in Excel, material cost per roll is unknown and old rolls sit unnoticed in the warehouse.
Different shifts use different versions of the same mix.
Which roll, of which batch and size, is where is checked by hand.
Start-up and trim scrap are counted at month-end.
Granules, power and labour per roll are not measured.
One continuous flow
Granules and additives received against the PO, batch-wise.
Accepted and rejected quantity with a reason.
Formulation kept as a BOM and scaled to the batch; plan from orders and stock.
Lots issued first in first out; rolls, scrap and machine time recorded per line.
Barcode label on every roll; roll-wise and batch-wise stock.
Lamination, cutting or fabrication in house or at vendors on returnable gate passes.
Packing slip by roll and batch, GST invoice and receipts.
Built for foam plants
Multi-level BOM scaled to the planned batch, so material requirement and cost follow the actual mix.
Every roll with its batch, size and barcode label; stock ageing and physical verification by bin location.
Granule lots carried to the rolls made from them and to the invoice – forward and backward.
Job cards on each line’s hours; output, scrap and OEE per line and shift.
Lamination, cutting or fabrication at vendors on returnable gate passes, with pending, ageing and ITC-04.
Incoming and in-process checks with accepted and rejected quantity and a reason; defect Pareto.
Material at its receipt rate, machine time, labour and overhead per work order, against the invoiced value.
Import purchase of granules with landed cost; GST invoices and returns from the books.
For the owner
See today’s production by line, scrap, roll stock and receivables. Ask Tejaxo AI in plain language – “which rolls are older than 60 days?” – and approve purchase orders on WhatsApp.
Line-wise scrap above the limit, flagged during the shift.
Rolls ageing in the warehouse.
Every entry and approval recorded – who, what and when.
Reports owners use
Roll-wise and batch-wise stock · stock ageing · production and scrap by line and shift · OEE · batch traceability · vendor job-work pendency and ITC-04 · work-order P/L · GST registers – plus live dashboards and Power BI.
Where we work
Tejaxo implements on-site and remotely for PE foam, XLPE foam and foam conversion units anywhere in India, with fast on-site support from our Palwal office across Faridabad, Bhiwadi, Bahadurgarh, Sonipat-Kundli and the rest of Delhi NCR.
Related: ERP for packaging · ERP for chemicals · ERP for rubber moulding · ERP for manufacturing industries · production planning and MRP · inventory management · interactive demo
FAQ
One system for a foam manufacturer: granule purchase, formulation, line-wise production, roll-wise stock, conversion, quality, dispatch, GST and accounts.
Yes. Every roll carries its batch, size and barcode label, and stock is kept roll-wise and batch-wise.
The formulation is kept as a BOM and scaled to the planned batch, so every shift uses the same approved mix.
Yes. Output, scrap and machine time are recorded per line, with scrap-yield and OEE reports.
Yes. Material goes out on returnable gate passes and comes back against them, with pending quantity, ageing, charges and ITC-04.
Yes. Tejaxo works on-site and remotely across India.
Book a free demo at your plant or online. The second demo runs on your own items and customers.
Manufacturing ERP with AI, WhatsApp approvals and SCADA / IIoT - designed, built, implemented and supported by one team since 2017.
Tejaxo Technologies Pvt. Ltd.Product
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